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RFID Solution · Manufacturing

RFID Manufacturing
Automation System

Track WIP through every stage of the production line, eliminate manual job card updates, and gain real-time visibility of your shop floor — all without stopping the line. Configured to match your production process.

TechnologyUHF RFID · 865–867 MHz
Tag TypeIndustrial Tag / On-Metal Tag
Read Range (varies by setup)Up to 3 metres
WIP VisibilityStage-by-stage real-time
Error-Free DispatchTag-verified finished goods
IntegrationERP / MES / SAP / Custom
The Problem

What Poor Shop Floor Visibility Costs Manufacturers

Without real-time WIP tracking, production bottlenecks go undetected, job cards are updated late, and finished goods leave without proper verification.

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No Real-Time WIP Visibility

You only know what's on the floor from end-of-shift reports — by which time bottlenecks have already caused delays you can't recover.

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Manual Job Card Updates

Operators update job cards manually at each stage — a time-consuming, error-prone process that creates data lag and reconciliation issues.

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Mix-Ups & Wrong Routing

Similar-looking components or sub-assemblies get routed to the wrong station — causing rework, scrap, and production delays.

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Unverified Finished Goods

Finished goods are dispatched without systematic verification against the production order — leading to short-shipments and customer complaints.

System Capabilities

What the System Does

Real-time shop floor tracking from raw material issue to finished goods dispatch — configured for your production flow and line layout.

Tag WIP / Material
RFID tag on every job, batch or part
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Reader at Each Station
Progress captured at every production stage
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Floor Visibility
Live WIP status across the production floor
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Output Reports
Shift productivity and cycle time logged
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WIP Tagging at Job Start

Each job, batch, or pallet is tagged at the start of production. The tag carries job number, BOM reference, and routing instructions.

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Stage-by-Stage Tracking

Fixed readers at each workstation automatically log when a job arrives and leaves — no manual scan required from the operator.

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Routing Verification

The system checks that each job is at the correct station in the correct sequence — and alerts supervisors if a job is out of order or misrouted.

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Live Production Dashboard

Real-time view of every job on the floor — current stage, time at station, pending operations, and bottleneck identification.

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Finished Goods Verification

At final inspection and dispatch, RFID confirms all required operations are complete before the job is cleared for outward movement.

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ERP / MES Integration

Job status, production counts, and completion data sync automatically to your ERP or MES — eliminating manual data entry at every stage.

Built Around You

Every Deployment Is Designed for Your Operation

No two clients have the same processes, infrastructure, or priorities. RFID implementations that work for one organisation may need significant changes for another — and that's exactly how we approach every project.

We begin with a detailed study of your current workflow, identify where RFID adds the most value, and then design a solution — hardware, software, and integration — built specifically around your operation.

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Site & Process Study First

We assess your site, understand your workflows, and identify constraints before recommending any hardware or software.

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Custom Hardware & Software Configuration

Reader type, tag selection, antenna placement, software workflows — all configured for your specific environment.

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Integration on Your Terms

We integrate with your existing ERP, HRMS, or custom system — or build standalone software if you're starting fresh.

What to Expect

Areas of Improvement Our Clients Experience

Actual outcomes vary based on your existing processes, scope, and implementation depth. These represent directional improvements — not guaranteed benchmarks.

Real-Time
Shop floor visibility — see every job's status and location without asking anyone
Reduced
Manual data entry — stage updates happen automatically at reader points
Fewer
Routing errors and rework — wrong-stage jobs are flagged before they cause damage
Faster
Finished goods clearance — RFID-verified dispatch, no manual checklist

* Results depend on scope, site conditions, tag placement, and integration with existing systems. We assess your specific setup before making any projections.

Industry Applications

Manufacturing Environments Where We've Deployed

Production processes vary widely — we configure the system to match your line layout, job types, and integration requirements.

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Discrete Manufacturing

Job-based production with multiple stages

  • Job card automation from cutting to assembly
  • Stage-wise time tracking for OEE analysis
  • Rework and rejection logging by stage
  • Integration with production planning ERP
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Batch / Process Manufacturing

Batch tracking through production and QC

  • Batch tag from mixing to filling to packing
  • QC hold and release tracking by batch
  • Batch genealogy for traceability and recall
  • Finished goods quantity verification before dispatch
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Automotive & Engineering

High-mix, high-volume component tracking

  • Component tracking on assembly line
  • Sub-assembly routing and sequencing
  • Torque and test station compliance verification
  • VIN / part number traceability for warranty
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Pharma & FMCG

Regulated batch manufacturing with full traceability

  • Batch tracking with expiry and lot number
  • QC approval gate — lot cannot move without clearance
  • Serialisation and anti-counterfeiting integration
  • Regulatory audit trail by batch

Want Real-Time Visibility of Your Shop Floor?

We'll study your production process and design an RFID solution that fits your line — without disrupting operations.

📩 Request a Free Assessment 📞 +91 99875 73575